DBC joinery carpentry logo

Welcome to the latest news from

DBC Joinery

 

This is where I write about the projects I have worked on or issues of more general interest to me as a joiner and carpenter. Please feel free to add your comments below any of the posts.

By dbcjoinery, May 4 2015 09:21PM

I was asked recently to build a small piece of built-in kitchen furniture for a customer in a neighbouring village at the same time as altering some 1930s doors and fitting some benchtops. They have an existing kitchen made up from free-standing Ikea units, some new and some from eBay. This kitchen, as I understand it, was installed by the customers themselves and looks fabulous.


What unites this Scandinavian-inspired kitchen, which is made up of pieces from different ranges, is that every piece is made from solid birch with an oiled finish. As these customers had an extra piece of countertop I was asked to make a small built-in half table/bench to create another work surface for them in an awkward space in the room.


Birch is a lovely straight-grained hardwood that, if properly prepared, is great for wet areas. As birch-veneered plywood is commonly available in the UK I didn't imagine that getting solid birch would be a problem. I was wrong about that.


I started by calling my regular suppliers, who just gave me a flat-out no. "No birch. We don't sell it. You can't get it." Now I know these guys, they know what they're talking about and they will bend over backwards to help you out if they can. They've never said no like that to me before, but I just couldn't believe them. I reasoned that birch is plentiful, beautiful and grown not too far away in Scandinavia; a part of the world which harvests a lot of birch sustainably and from which several other species are shipped to the UK in bulk with only a minimal carbon footprint.


Furthermore, I thought, I can't be the only joiner in Britain that has been asked to match Ikea furniture. So I hit the woodworkers' forums and heard from a few other tradesmen who had also failed to find solid birch. Refusing to give up, I spent a whole morning searching online and by phone, calling nearly two dozen UK suppliers and importers. I eventually found someone who'd sell me some birch, but I would have to pay for a whole container-load and as I only needed two or three cubic feet this wasn't going to happen.


By chance I was at the Southeast England Woodworker's show the following weekend and spent 10 minutes bending the ear of a guy who sells scores of timber species for woodturning, telling him about my dilemma. While he couldn't get me any birch, he did suggest limewood was similar enough in grain and colour to pass as birch. I had never worked with limewood and I associated this species with carving, not furniture-making.


Luckily a local supplier of exotic species had just received a pallet of limewood and I drove up to have a look. I took a sample around to the customers' house with various oiled finishes on it and we agreed on one that was a close match, so the furniture was made from this. While I was disappointed that the dust from cutting and milling was rather odourless and didn't make the workshop smell as nice and fruity as its name suggests, what a fantastic hardwood lime is to work with. If I could afford it, I'd go back to buy the rest.


Anyway, there are a couple of pictures below. Unfortunately in these images the legs and skirts are not yet oiled, so are still looking too pale. If you want to get in touch to tell me you have some solid birch for sale, please don't for a few weeks lest you break my heart.


Dave



By dbcjoinery, Apr 22 2015 07:21PM

Recently I had to source some uncommon timber and, via Ebay, stumbled upon a fantastic local supplier I'd never heard of before. Feuillus Fencing operate out of some converted agricultural buildings in Manningtree on the north-east Essex border. What a place. Honestly, they could open up their storerooms as a timber species museum and charge admission.


Being hopeless with names I've already forgotten that of the nice bloke who runs the place, but he took 15 minutes out of his day to show me around when I called in to pick up my stock. Feuillus is far from your average pine and oak timber yard.


As I understand it, they started off making fences and gates from hardy species such as cedar and mahogany but, finding them difficult to source, started buying in bulk themselves. While they still do the fencing, over time they have gained a reputation in the trade as buyers of hard-to-get species who are happy to buy smaller quantities and shorter lengths.


They have a thriving eBay business where they sell smaller quantities to musical instrument makers, boat builders, furniture makers, turners and hobbyists; 5,000 eBay transactions without negative feedback is an impressive record.


While I was there I saw, amongst other popular species, Mahogany, Iroko, Maple, Teak, Sapele, Walnut, Ash, Tulip wood and Lime wood. However, most of their stock I couldn't even identify: hardwoods with tiger stripes, burls and unusual figuring literally clog up one of their storerooms. I was like a kid in a candy store.


I was introduced to Red Grandis (Eucalyptus Grandis) which is currently being touted as the hardwood of the future. This is a plantation-grown species that looks great and has just been given Forest Stewardship Council certification due to its plentiful supply and in the hope that it will curtail the importing of non-sustainable species.


If you've ever been on holiday somewhere relatively unusual and unknown and had an amazing time you're faced with a dilemma: you know you're going back again but if you tell too many people how great the place is it might get spoilt. That's how I feel about Feuillus. This post may be taken down tomorrow.


Dave

Dragon wood from Feuillus
Dragon wood from Feuillus
Walnut from Feuillus
Walnut from Feuillus
Wenge from Feuillus
Wenge from Feuillus
RSS Feed

Web feed

IMGP5012